Choosing a Battery
Posted: Sun Oct 16, 2016 10:07 am
I recently had a PM concerning picking the proper battery for camping and choosing between flooded and AGM style batteries. I wanted to collect a few thoughts in one place.
If you just want the description of my recommended system:
viewtopic.php?p=1129137#p1129137
If you're looking for how much power you use, a start is my summary of usage:
viewtopic.php?p=1130596#p1130596
The result was 4 Amp-hours a day, but my pump (Philips 560) is fairly efficient, and my pressure of 9.5 is modest, so your needs might be higher. In general, the range will be between 3 and 8 AH a day, with about 5 AH being typical. BTW, high altitude also increases the power use.
Humidity and heated hoses are very costly. I measured up to 18 AH a day, and I never used a high setting, which could bring it up over 30 AH. Unless you're camping in a desert, or other dry climate, I strongly consider leaving the humidifier home. Note that I did find a setting that kept humidifier usage down to 4-5 AH while providing some relief.
Inverters are very handy gadgets but they are very inefficient. Although they all advertise "90% Efficiency" that is only at certain outputs; in practice they are actually about 60% efficient. This means that a battery that could go 5 nights with a direct 12V feed, will only last 3 nights with an inverter. Philips, and other companies, have a DC power cord for $25-30 that is 100% efficient. ResMed uses 24V and a proprietary plug, so their solution is a $85 DC/DC converter that seems to be over 90% efficient.
Now for the batteries. I want to focus on lead-acid batteries, but first a word on lithium packs. The price on these packs has been going down steadily, so perhaps in a few years all the traditional batteries will be obsolete. But for now, their use for cpaps is still limited by capacity - most are about 8 AH - and cost, roughly 5 to 10 times the cost of traditional batteries. Most are designed for cell phone and tablet charging and aren't really setup for cpaps; those that are tend to be pricey. They do offer light weight, so they may be the only good solution for some applications, and for one night they are certainly a reasonable choice.
Lead-acid batteries have been around for over 160 years and all use the same chemistry, but there are significant differences in design and packaging. Most important is that car (starting) batteries are designed for a short burst of high power, followed by an immediate recharge. If used in this mode, they will last 5 years or more, with thousands of these starting cycles. But if they are fully discharged, their life will be only a few dozen cycles. Batteries tend to wear down, so if an older starting battery is used for a night for a cpap, it might not be able to start the car in the morning. Of course, this is especially true if humidity is used. This is essentially the same as leaving a car door open so the light stays on all night. If you plan on sleeping in the car, a good solution is to bring a second, deep cycle, battery which is charged up while driving, and then used to power the cpap at night.
Deep cycle batteries are designed for long slow discharge, and are commonly used in golf carts, floor buffers, RVs, and boats. In this and other forums, they are often referred to as "marine batteries" but you should check for "deep cycle" because some marine batteries are actually starting batteries. (I have two marine starting batteries on my boat, along with four deep cycle golf cart batteries.) Deep cycle batteries will be good for hundreds of deep discharges. However, the exact number of cycles you get will depend on how deeply they are discharged - if only discharged 50% they should last a thousand cycles or more. But 80% will mean several hundred, and this might be OK if you only need it for a few weekends a year. Running a battery down completely is always bad, so this should always be avoided.
There are a variety of types of lead acid batteries, but the two we'll look at are Flooded Maintenance-Free and AGM (Absorbent Glass Mat) batteries. The basic difference is that flooded batteries have liquid acid, somewhat diluted but still very corrosive, while in AGM batteries the acid is contained in a paste and effectively sealed in the battery. Newer flooded batteries are called "maintenance free" but they are not completely spill proof, nor are they actually maintenance free, but they are designed so that with normal use they don't vent much gas so you won't have to add water, and they can be gently moved around without spilling. AGM batteries were designed for fighter planes and can be run upside down. Unless they are severely overcharged, they will not vent any gas.
The cost of AGM batteries has gone down in the last few years, so they are definitely my first recommendation. They are almost all deep cycle, and are commonly found in uninterruptible power supplies (UPS), jump starters, and mobility scooters. In particular, the "U1" size AGM batteries (24 lb, 35 Amp-hours) found in mobility scooters are frequently sold at $65 are a good choice for in house backup and several nights of camping. If your use is 5 AH a night, one of these should go 5 nights with a fair margin. Even having two is probably better than one larger battery, since they'll be easier to carry around. If you want a larger AGM, 100 AH batteries can be found for about $160:
https://www.amazon.com/100Ah-SOLAR-WIND ... 100+ah+agm
If you're looking to save money, you can get a WalMart flooded maintenance free marine battery starting at about $75 but they'll ask for an old battery in trade (core exchange). Make sure they say "Deep Cycle" as the "Marine Starting" versions look almost the same. The power is 80 to 110 AH, proportional to the weight. This might be the best solution for some folks, but I have trouble recommending them for any application that implies having them next to a bed, or carrying them around, or even sitting in a trunk.
On charging: the charging of AGMs and traditional batteries is almost the same and many chargers have setting for both. I recommend "BatteryTender" brand chargers as they have a long reputation of gentle, safe charging. However, even the largest is only 5 Amps, so they are not designed to quickly charge a large battery. I keep a larger Shumacher charger for dealing with car batteries. Regardless of type, no lead acid battery can be fully charged in a short time, they take many hours to go from 85% up to 100%. Its possible to charge a camping battery from a car, either with jumper cables and "fast idling" or a cable designed to plug into the cigarette lighter socket. (Sockets are often fused at 10 to 20 Amps, so this method shouldn't be used with large, deeply discharged batteries.) 30 minutes to an hour will not "top off" a deeply discharged battery, but it can certainly put a lot of juice in. The common protocol for boaters is for daily discharge to about 50% and then charge for an hour or so up to 85%.
A few more points: all of these batteries will discharge at a very high rate if the are shorted out. I have some melted screwdrivers to prove this! It is best to keep them in a battery box, or at least have battery terminal boots. The output should be fused. There are boxes like the MinnKota box with fuses and 12V sockets built in (about $60). BatteryTender chargers come with most of the cabling needed for a "plug and play" solution; refer to this thread for some details:
viewtopic.php?t=102775
[Edit: this post is duplicated below]
Enough for now. I'll more info on other topics such as lithium options and solar charging later.
If you just want the description of my recommended system:
viewtopic.php?p=1129137#p1129137
If you're looking for how much power you use, a start is my summary of usage:
viewtopic.php?p=1130596#p1130596
The result was 4 Amp-hours a day, but my pump (Philips 560) is fairly efficient, and my pressure of 9.5 is modest, so your needs might be higher. In general, the range will be between 3 and 8 AH a day, with about 5 AH being typical. BTW, high altitude also increases the power use.
Humidity and heated hoses are very costly. I measured up to 18 AH a day, and I never used a high setting, which could bring it up over 30 AH. Unless you're camping in a desert, or other dry climate, I strongly consider leaving the humidifier home. Note that I did find a setting that kept humidifier usage down to 4-5 AH while providing some relief.
Inverters are very handy gadgets but they are very inefficient. Although they all advertise "90% Efficiency" that is only at certain outputs; in practice they are actually about 60% efficient. This means that a battery that could go 5 nights with a direct 12V feed, will only last 3 nights with an inverter. Philips, and other companies, have a DC power cord for $25-30 that is 100% efficient. ResMed uses 24V and a proprietary plug, so their solution is a $85 DC/DC converter that seems to be over 90% efficient.
Now for the batteries. I want to focus on lead-acid batteries, but first a word on lithium packs. The price on these packs has been going down steadily, so perhaps in a few years all the traditional batteries will be obsolete. But for now, their use for cpaps is still limited by capacity - most are about 8 AH - and cost, roughly 5 to 10 times the cost of traditional batteries. Most are designed for cell phone and tablet charging and aren't really setup for cpaps; those that are tend to be pricey. They do offer light weight, so they may be the only good solution for some applications, and for one night they are certainly a reasonable choice.
Lead-acid batteries have been around for over 160 years and all use the same chemistry, but there are significant differences in design and packaging. Most important is that car (starting) batteries are designed for a short burst of high power, followed by an immediate recharge. If used in this mode, they will last 5 years or more, with thousands of these starting cycles. But if they are fully discharged, their life will be only a few dozen cycles. Batteries tend to wear down, so if an older starting battery is used for a night for a cpap, it might not be able to start the car in the morning. Of course, this is especially true if humidity is used. This is essentially the same as leaving a car door open so the light stays on all night. If you plan on sleeping in the car, a good solution is to bring a second, deep cycle, battery which is charged up while driving, and then used to power the cpap at night.
Deep cycle batteries are designed for long slow discharge, and are commonly used in golf carts, floor buffers, RVs, and boats. In this and other forums, they are often referred to as "marine batteries" but you should check for "deep cycle" because some marine batteries are actually starting batteries. (I have two marine starting batteries on my boat, along with four deep cycle golf cart batteries.) Deep cycle batteries will be good for hundreds of deep discharges. However, the exact number of cycles you get will depend on how deeply they are discharged - if only discharged 50% they should last a thousand cycles or more. But 80% will mean several hundred, and this might be OK if you only need it for a few weekends a year. Running a battery down completely is always bad, so this should always be avoided.
There are a variety of types of lead acid batteries, but the two we'll look at are Flooded Maintenance-Free and AGM (Absorbent Glass Mat) batteries. The basic difference is that flooded batteries have liquid acid, somewhat diluted but still very corrosive, while in AGM batteries the acid is contained in a paste and effectively sealed in the battery. Newer flooded batteries are called "maintenance free" but they are not completely spill proof, nor are they actually maintenance free, but they are designed so that with normal use they don't vent much gas so you won't have to add water, and they can be gently moved around without spilling. AGM batteries were designed for fighter planes and can be run upside down. Unless they are severely overcharged, they will not vent any gas.
The cost of AGM batteries has gone down in the last few years, so they are definitely my first recommendation. They are almost all deep cycle, and are commonly found in uninterruptible power supplies (UPS), jump starters, and mobility scooters. In particular, the "U1" size AGM batteries (24 lb, 35 Amp-hours) found in mobility scooters are frequently sold at $65 are a good choice for in house backup and several nights of camping. If your use is 5 AH a night, one of these should go 5 nights with a fair margin. Even having two is probably better than one larger battery, since they'll be easier to carry around. If you want a larger AGM, 100 AH batteries can be found for about $160:
https://www.amazon.com/100Ah-SOLAR-WIND ... 100+ah+agm
If you're looking to save money, you can get a WalMart flooded maintenance free marine battery starting at about $75 but they'll ask for an old battery in trade (core exchange). Make sure they say "Deep Cycle" as the "Marine Starting" versions look almost the same. The power is 80 to 110 AH, proportional to the weight. This might be the best solution for some folks, but I have trouble recommending them for any application that implies having them next to a bed, or carrying them around, or even sitting in a trunk.
On charging: the charging of AGMs and traditional batteries is almost the same and many chargers have setting for both. I recommend "BatteryTender" brand chargers as they have a long reputation of gentle, safe charging. However, even the largest is only 5 Amps, so they are not designed to quickly charge a large battery. I keep a larger Shumacher charger for dealing with car batteries. Regardless of type, no lead acid battery can be fully charged in a short time, they take many hours to go from 85% up to 100%. Its possible to charge a camping battery from a car, either with jumper cables and "fast idling" or a cable designed to plug into the cigarette lighter socket. (Sockets are often fused at 10 to 20 Amps, so this method shouldn't be used with large, deeply discharged batteries.) 30 minutes to an hour will not "top off" a deeply discharged battery, but it can certainly put a lot of juice in. The common protocol for boaters is for daily discharge to about 50% and then charge for an hour or so up to 85%.
A few more points: all of these batteries will discharge at a very high rate if the are shorted out. I have some melted screwdrivers to prove this! It is best to keep them in a battery box, or at least have battery terminal boots. The output should be fused. There are boxes like the MinnKota box with fuses and 12V sockets built in (about $60). BatteryTender chargers come with most of the cabling needed for a "plug and play" solution; refer to this thread for some details:
viewtopic.php?t=102775
[Edit: this post is duplicated below]
Enough for now. I'll more info on other topics such as lithium options and solar charging later.